Magnabend Centreless Hinge

MAGNABEND CENTRESS HINGE
Kutevera zvikumbiro zvakawanda ini ndiri kuwedzera dhirowa yakadzama yeMagnabend centerless hinges kune ino webhusaiti.

Ndokumbira utarise zvakadaro kuti hinges idzi dzakanyanya kuoma kugadzira muchina umwechete..
Izvo zvikamu zvikuru zvehinge zvinoda kukanda kwakaringana (semuenzaniso nekuita kwekudyara) kana machining neNC nzira.
Hobbyists havafanire kuyedza kugadzira iyi hinge.
Nekudaro vagadziri vanogona kuwana aya madhirowa achibatsira zvakanyanya.

(Imwe nzira yehinge isinganyanyi kunetsa kugadzira, ndiyo PANTOGRAPH STYLE. Ona chikamu ichi nevhidhiyo iyi).

Iyo Magnabend CENTRELESS COMPOUND HINGE yakagadzirwa naVaGeoff Fenton uye yaive patented munyika dzakawanda.(Patents zvino dzapera basa).

Dhizaini yemahinji aya inobvumira muchina weMagnabend kuti uvhurike zvachose.
Iyo danda rekukotama rinotenderera rakatenderedza axis chaiyo, kazhinji zvishoma pamusoro penzvimbo yekushanda yemuchina, uye danda rinogona kuzungunuka nekuzara 180 madhigirii ekutenderera.

Mune madhirowa nemifananidzo iri pazasi chete musangano wehinge unoratidzwa.Nekudaro kuti utsanangure hinge axis anokwana maviri hinge maassemblies anofanira kuiswa.
Hinge Assembly uye Zvikamu Kuzivikanwa (kukotama danda pa180 degrees):

Hinge Parts Identification

Hinge ine Bend Beam mune approx 90 degree chinzvimbo:

Hinge-at-90-degrees

Yakaiswa Hinge Assembly -3DModels:
Dhiagiramu iri pazasi inotorwa kubva ku3-D modhi yehinge.

Nekudzvanya inotevera "STEP" faira: Mounted Hinge Model.step unokwanisa kuona iyo 3D modhi.
(Mapurogiramu anotevera achavhura .step mafaira: AutoCAD, Solidworks, Fusion360, IronCAD kana mu "viewer" yezvirongwa izvozvo).

Neiyo 3D modhi yakavhurika unogona kutarisa zvikamu kubva kune chero kona, zoom kuti uone zvakadzama, kana kuita kuti zvimwe zvikamu zvinyangarike kuitira kuti ukwanise kuona zvimwe zvikamu zvakajeka.Iwe unogona zvakare kuita zviyero pane chero chikamu.

Mounted Hinge -welded Mounted-Hinge-Assembly

Zviyero zvekuisa Hinge Assembly:

about

Hinge Assembly:
Dzvanya pakadhirowa kuti uwedzere kuona.Dzvanya pano kuti uwane pdf faira: Hinge Assembly.PDF

Hinge-Assembly

Details Drawings:
Mafaera emhando ye3D (STEP mafaera) anosanganisirwa pazasi anogona kushandiswa pakudhinda 3D kana kuti Computer Aided Manufacturing (CAM).
1. Hinge Plate:
Dzvanya pakadhirowa kuti uwedzere kuona.Dzvanya pano kuti uwane pdf faira: Hinge Plate.PDF.3D Model: Hinge Plate.step

Hinge-Plate2-Drawing2

2. Mounting Block:
Dzvanya pakadhirowa kuti ukudze.Dzvanya pano kuti uwane faira rePDF: Mounting_Block-welded.PDF, 3D Model: MountingBlock.step

Mounting-Block---Welded-

Iyo Mounting Block zvinhu ndeye AISI-1045.Iyi simbi yakakwira kabhoni inosarudzwa nekuda kwesimba rayo repamusoro uye kuramba kuzungunuka kutenderedza buri repini.
Ndokumbira utarise kuti iyi hinge inokwirisa block yakagadzirirwa kudzikamiswa newelding kumuviri wemagineti zvichitevera kurongeka kwekupedzisira.
Cherechedzawo mataurirwo eshinda isina kudzika mukati megomba repini yehinge.Iyi tambo inopa chiteshi che wick-in Loctite iyo inoshandiswa panguva yekubatanidza hinge.(Mapini ehinge ane tsika yakasimba yekuita kunze kunze kwekunge akanyatso kukiyiwa mukati).

3. Sector Block:
Dzvanya pakadhirowa kuti uwedzere kuona.Dzvanya pano kuti uwane pdf faira: Sector Block.PDF, 3D Cad faira: SectorBlock.step

Sector-Block-Drawing-v12_Page_1

4. Hinge Pin:
Yakaomeswa uye pasi precision simbi dowel pini.

Hinge-Dowel-Pin

Diameter 12.0 mm
Kureba: 100mm

BOLTED-ON HINGES

Mumadhirowa nemamodheru ari pamusoro peiyo hinge yekusangana inosungirirwa kuBending Beam (kuburikidza nemascurus muSector Block) asi iyo inonamatira kuMagnet Body inotsamira pakusungirira UYE welding.

Iyo hinge musangano yaizova nyore kugadzira uye kuisa kana welding isingadikanwi.

Munguva yekuvandudzwa kwehinge takaona kuti hatikwanise kuwana kukweshana kwakakwana nemabhaudhi chete kuvimbisa kuti chivharo chinokwirisa chaisazotsvedza kana mitoro yakakwira yenzvimbo yaiswa.
Ongorora: Iwo mashangi emabhaudhi pachawo haadzivisi kutsvedza kweChivharo cheMounting nekuti mabhaudhi ari mumakomba akawandisa.Kuchenesa mumakomba kwakakosha kupa kugadzirisa uye zvisizvo zviduku muzvigaro.
Nekudaro isu takapa zvizere mabhaudhi-pamahinji emhando dzakasiyana dzeMagnabend michina akagadzirirwa mitsara yekugadzira.
Kune iwo michina iyo hinge mitoro yaive pakati nepakati uye yainyatsotsanangurwa uye nekudaro mabhaudhi-mahinji akashanda nemazvo.

Mudhayagiramu iri pazasi peMounting Block (ruvara rwebhuruu) rakagadzirwa kuti rigamuchire mabhaudhi mana eM8 (panzvimbo pemabhaudhi maviri eM8 pamwe newelding).

Iyi ndiyo yaive dhizaini yakashandiswa kugadzira-mutsara weMagnabend michina.
(Takagadzira inenge 400 yemichina iyoyo inokosha yourefu hwakasiyana kunyanya muma1990).

Mounted-Hinge---M8-style-v1

Ndokumbira utarise kuti mabhaudhi maviri ekumusoro eM8 anopinda padanda remberi remuviri wemagineti inongori 7.5mm mukobvu munzvimbo iri pasi pehomwe yehinge.
Saka masiruuru aya haafanire kudarika 16mm kureba (9mm mubhuroko rekukwira uye 7mm mumuviri wemagineti).
Dai mascrews aive akareba saka aipinza paMagnabend coil uye dai aive mapfupi ipapo paizove nekureba kweshinda, zvichireva kuti shinda dzaigona kubvarura kana screws dzave torque kune yavo yakakurudzirwa tension (39 Nm).

Mounting Block yeM10 Bolts:
Isu takaita kumwe kuyedza uko maburi ekukwira akakwidziridzwa kuti agamuchire M10 mabhaudhi.Aya mabhaudhi mahombe anogona kukwizirwa kusvika pakunyanya tension (77 Nm) uye izvi, zvakasanganiswa nekushandisa Loctite #680 pasi pechivharo chinokwirisa, zvakakonzera kupokana kwakawanda kudzivirira kutsvedza kwechivharo chinokwirisa chemuchina weMagnabend wakajairwa (wakatemerwa kukotama. kusvika 1.6mm simbi).

Nekudaro dhizaini iyi inoda kumwe kunatsiridzwa uye kumwe kuyedzwa.

Dhiagiramu iri pazasi inoratidza hinge yakamisikidzwa kumuviri wemagineti ine 3 x M10 mabhaudhi:

Mounted-Hinge--welded

Kana chero mugadziri angada rumwe ruzivo nezve yakanyatso bhaudhi-pahinge ndokumbira undibate.