MAGNABEND CENTRESS HINGE

Kutevera zvikumbiro zvakawanda ini ndiri kuwedzera dhirowa yakadzama yeMagnabend centerless hinges kune ino webhusaiti.

Ndokumbira utarise zvakadaro kuti hinges idzi dzakanyanya kuoma kugadzira muchina umwechete..
Izvo zvikamu zvikuru zvehinge zvinoda kukanda kwakaringana (semuenzaniso nekuita kwekudyara) kana machining neNC nzira.
Hobbyists havafanire kuyedza kuita hinge iyi.
Nekudaro vagadziri vanogona kuwana aya madhirowa achibatsira zvakanyanya.
(Kuti ive nyore kugadzira hinge, HEMI-HINGE ichangoburwa inokurudzirwa. Ona tsananguro yakazara nemifananidzo pano).

Iyo Magnabend CENTRELESS COMPOUND HINGE yakagadzirwa naVaGeoff Fenton uye yaive patented munyika dzakawanda.(Patents zvino dzapera basa).

Dhizaini yemahinji aya inobvumira muchina weMagnabend kuti uvhurike zvachose.
Iyo danda rekukotama rinotenderera rakatenderedza axis chaiyo, kazhinji zvishoma pamusoro penzvimbo yekushanda yemuchina, uye danda rinogona kuzungunuka kuburikidza neakazara 180 madhigirii ekutenderera.

Mumadhirowa nemifananidzo iri pazasi panoratidzwa imwe chete hinge musangano.Nekudaro kuti utsanangure hinge axis anokwana maviri hinge maassemblies anofanira kuiswa.

Hinge Assembly uye Zvikamu Kuzivikanwa (kukotama danda pa180 degrees):

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Hinge ine Bend Beam mune approx 90 degree chinzvimbo:

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Yakaiswa Hinge Assembly -3DModels:
Dhiagiramu iri pazasi inotorwa kubva ku3-D modhi yehinge.

Nekudzvanya inotevera "STEP" faira: Mounted Hinge Model.step unokwanisa kuona iyo 3D modhi.
(Mapurogiramu anotevera achavhura .step mafaira: AutoCAD, Solidworks, Fusion360, IronCAD kana mu "viewer" yeaya mapurogiramu).

Neiyo 3D modhi yakavhurwa unogona kutarisa zvikamu kubva chero kona, zoom kuti uone zvakadzama, kana kuita kuti zvimwe zvikamu zvinyangarike kuitira kuti ugone kuona zvimwe zvikamu zvakajeka.Iwe unogona zvakare kuita zviyero pane chero chikamu.

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Zviyero zvekuisa Hinge Assembly:

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Hinge Assembly:
Dzvanya pakadhirowa kuti uwedzere kuona.Dzvanya pano kuti uwane pdf faira: Hinge Assembly.PDF

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Detailed Drawings:
Mafaera emhando ye3D (STEP mafaera) anosanganisirwa pazasi anogona kushandiswa pakudhinda 3D kana kuti Computer Aided Manufacturing (CAM).
1. Hinge Plate:
Dzvanya pakadhirowa kuti uwedzere kuona.Dzvanya pano kuti uwane pdf faira: Hinge Plate.PDF.3D Model: Hinge Plate.step

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2. Mounting Block:
Dzvanya pakadhirowa kuti ukudze.Dzvanya pano kuti uwane faira rePDF: Mounting_Block-welded.PDF, 3D Model: MountingBlock.step

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Iyo Mounting Block zvinhu ndeye AISI-1045.Iyi yakakwira kabhoni simbi inosarudzwa nekuda kwesimba rayo repamusoro uye kuramba kuzungunuka kutenderedza buri repini.
Ndokumbira utarise kuti iyi hinge inokwirisa block yakagadzirirwa kudzikamiswa newelding kumuviri wemagineti zvichitevera kurongeka kwekupedzisira.
Cherechedzawo mataurirwo eshinda isina kudzika mukati megomba repini yehinge.Iyi tambo inopa chiteshi chewick-in Loctite iyo inoshandiswa panguva yekubatanidza hinge.(Mapini ehinge ane tsika yakasimba yekuita kunze kunze kwekunge akanyatso kukiyiwa mukati).

3. Sector Block:
Dzvanya pakadhirowa kuti uwedzere kuona.Dzvanya pano kuti uwane pdf faira: Sector Block.PDF, 3D Cad faira: SectorBlock.step

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4. Hinge Pin:
Yakaomeswa uye pasi precision simbi dowel pini.

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BOLTED-ON HINGES

Mumadhirowa nemamodheru ari pamusoro peiyo hinge gungano inosungirirwa kuBending Beam (kuburikidza nema screws muSector Block) asi chinonamira kuMagnet Body chinovimba nebhaudhi UYE welding.

Iyo hinge musangano yaizova nyore kugadzira uye kuisa kana welding isingadikanwi.

Munguva yekuvandudzwa kwehinge takaona kuti hatikwanise kuwana kukweshana kwakakwana nemabhaudhi chete kuvimbisa kuti chivharo chinokwirisa hachizotsvedza kana mitoro yakakwira yenzvimbo yaiswa.
Ongorora: Iwo mashangi emabhaudhi pachawo haadzivisi kutsvedza kweChivharo Chekukwira nekuti mabhaudhi ari mumakomba akawandisa.Kuchenesa mumakomba kwakakosha kupa kugadzirisa uye zvisizvo zviduku muzvigaro.
Nekudaro isu takapa zvizere mabhaudhi-pamahinji kune akasiyana ehunyanzvi Magnabend muchina akagadzirirwa mitsara yekugadzira.
Kune iwo michina iyo hinge mitoro yaive pakati nepakati uye yainyatsotsanangurwa uye nekudaro mabhaudhi-mahinji akashanda nemazvo.

Mudhayagiramu iri pazasi peMounting Block (ruvara rwebhuruu) rakagadzirwa kuti rigamuchire mabhaudhi mana eM8 (panzvimbo pemabhaudhi maviri eM8 pamwe newelding).

Iyi ndiyo yaive dhizaini yakashandiswa kugadzira-mutsara weMagnabend michina.
(Takagadzira inenge 400 yemichina iyoyo inokosha yourefu hwakasiyana kunyanya muma1990).

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Ndokumbira utarise kuti mabhaudhi maviri ekumusoro eM8 anopinda padanda rekumberi remuviri wemagineti inongori 7.5mm mukobvu munzvimbo iri pasi pehomwe yehinge.
Saka masiruuru aya haafanire kudarika 16mm kureba (9mm mubhuroko rekukwira uye 7mm mumuviri wemagineti).
Dai ma screws aive akareba saka aipinza paMagnabend coil uye dai aive mapfupi ipapo paizove nekusakwana kweshinda kureba, zvichireva kuti tambo dzaigona kubvarura kana screws dzave torque kune yavo yakakurudzirwa tension (39 Nm).

Mounting Block yeM10 Bolts:
Isu takaita kumwe kuyedza uko maburi ekukwira akakwidziridzwa kuti agamuchire M10 mabhaudhi.Aya mabhaudhi mahombe anogona kukwizirwa kusvika pakunetsana kwakakwira (77 Nm) uye izvi, zvakasanganiswa nekushandisa Loctite #680 pasi pechivharo chinokwirisa, zvakakonzera kupokana kwakawanda kudzivirira kutsvedza kwechivharo chinokwirisa chemuchina weMagnabend wakajairwa (wakatemerwa kukotama. kusvika 1.6mm simbi).

Nekudaro dhizaini iyi inoda kumwe kunatswa uye kumwe kuyedzwa.

Dhiagiramu iri pazasi inoratidza hinge yakamisikidzwa kumuviri wemagineti ine 3 x M10 mabhaudhi:

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Kana chero mugadziri angada rumwe ruzivo nezve yakazara bolt-pa hinge ndokumbira undibate.


Nguva yekutumira: Oct-12-2022